Where and why wood processing enterprises are located. Forestry and woodworking industry. Remain not processed

1. Wood is a universal raw material. How was wood used on the farm in different historical periods?

In our northern country, wood has long been used not only for buildings, but also for heating, in everyday life, and as a material for folk art. Later, wood began to be used in many industries, primarily as a raw material for the chemical industry. In modern times, chemical processing of wood makes it possible to dispose of sawdust and woodworking waste: sawdust, shavings, and chips. From these cheap raw materials you can obtain ethyl alcohol, glycerin, turpentine, tar and other products.

2. Choose the correct answer. The timber industry complex includes: a) wood chemistry and metallurgy; b) woodworking and wood chemistry; c) woodworking and mining industries.

The correct answer is b) woodworking and forest chemicals.

3. Where and why are wood processing enterprises located?

Mechanical processing of wood is carried out both in logging areas and in consumption areas.

The pulp and paper industry is characterized by high material intensity, high water intensity and significant energy intensity. This industry is most developed in the European North, which produces more than half of all cellulose. The Arkhangelsk region especially stands out, where three huge pulp and paper mills operate. The Irkutsk region is in second place, and the Komi Republic is in third place.

Thus, timber processing is mainly concentrated in the same place as its harvesting. An additional location factor is water resources, so the largest pulp and paper mills are located on large rivers.

4. Name the main centers of the pulp and paper industry. Explain the features of their placement.

There are three huge pulp and paper mills operating in the Arkhangelsk region: In Arkhangelsk itself, in its suburb of Novodvinsk, and near Kotlas (Koryazhma). In the Irkutsk region, factories are located in Bratsk, Ust-Ilimsk and Baikalsk. In the Komi Republic there are factories in Syktyvkar, in Karelia - in Segezha and Kondopoga. All settlements are provided with the necessary amount of raw materials and water resources.

5. What industries is the forest industry most closely related to? Why?

The timber industry complex consists of industries - logging (felling, skidding), woodworking (sawmill, plywood, furniture, house-building), wood chemical (rosin, hydrolysis), pulp and paper (production of pulp, paper), where chemical processing of wood is combined with mechanical processing . The names of these industries reflect three stages of production: wood harvesting, mechanical processing and chemical processing.

6. What problems does the timber industry face? What do you think are possible ways to solve them?

Loggers are far from being economical in managing forest reserves. In some forests, closer to centers and transport routes, they are overcut and depleted, while in others, in remote areas, the wood is rotting on the vine. A lot of wood is damaged during the logging process. A lot of waste remains at cutting sites, along timber transportation routes, and during sawmilling.

Another problem is incomplete processing of wood raw materials. Russian exports are dominated by either simple roundwood or semi-finished products - cellulose. Developed countries export finished products that are several times more expensive.

In addition, protecting forests from fires, pests and poachers remains a very pressing problem.

7. Why do you think products made from solid natural wood are especially valued now?

Nowadays, they are valued because they are durable, environmentally friendly and very beautiful.

8. What folk crafts related to the use of wood do you know? In what areas are they located?

The village of Bogorodskoye (Moscow region, Sergiev Posad district). Sculptural carving. Specialization: wooden toy.

Villages: Abramtsevo, Kudrino, Akhtyrka and village. Khotkovo. (Sergiev Posad district) Flat-relief carving. It arose at the end of the 19th century. Topic: plants and birds. Main product: box.

The city of Kirov is the main center. The fishery arose at the beginning of the 19th century. Also in the city of Ufa (Bashkiria) Specialization: artistic products from burl and kapokorn (growths on the trunks and roots of birch, walnut and elm. Main products: boxes, boxes, cigarette cases, watch cases

Veliky Ustyug (Vologda region), Semenov (Nizhny Novgorod region), Arkhangelsk, Tomsk regions and Yakutia: products from birch bark. Main products: baskets, boxes, boxes, boxes, vessels for storing honey and sour cream. Birch bark is harvested at the turn of spring and summer.

Sergiev Posad. Painting on wood with burning. It arose at the end of the 19th century, beginning of the 20th century. Products: caskets and boxes with images of the Trinity-Sergius Lavra and the cities of the “Golden Ring” of Russia.

Kirov, Sergiev Posad, Semenov, Polkhov-Maidan village: nesting doll.

Answer from Alexey Popov (Ocean)[guru]
enterprises of the complex associated with wood processing are united into a group with a common name -
timber industry, it is also called the forestry complex.. To the most
significant include logging, wood processing, pulp and
paper and wood chemical industries. Pulp and paper enterprises focus on forest resources near large water sources. They are mainly located in the European part of the country
The first place in paper production belongs to the northern economic
the region in which Karelia especially stands out (Kondopoga and Serzhsky
Pulp and Paper Plant). The Solombala Pulp and Paper Mill is located in the Arkhangelsk region. Large pulp and paper mills
located in Kotlas, Novodvinsk, Syktyvkar.
The second place is occupied by the Ural economic region. Production almost
entirely concentrated in the Perm region: Krasnokamsk, Solikamsk,
Perm, etc. In the Sverdlovsk region, pulp and paper mills are located in Turinsk and Novaya Lyala.
In third place is the Volgo-Vyatsky district. The largest enterprises
operate in the Nizhny Novgorod region (Pravdinsky Balakhninsky Pulp and Paper Mill), in
Republic of Mari El (Mari Pulp and Paper Mill in Volzhsk).
The pulp and paper industry is also developed in the Northwestern
economic region, mainly in the Leningrad region (city
Syask and Svetogorsk), in Eastern Siberia (Bratsk, Ust-Ilimsk,
Krasnoyarsk, Selenga, Baikal pulp and paper mills). In the Far East
production is concentrated in the cities of Korsakov, Kholmsk, Uglegorsk, Amursk
and etc.
Paper production historically originated in the Central Economic
area close to consumers of raw materials. Currently it is the most
developed:
In the Northern economic region, especially in the Republic of Karelia,
giving 20% ​​of all production in Russia, in the Komi Republic, whose share
is 12%;
In the Ural economic region, mainly in Perm
region, providing 15.1% of Russia's total production;
In the Volga-Vyatka economic region, primarily in
Nizhny Novgorod region, producing 8.6% of all paper in the country;
The highest indicators for cardboard production are characterized by:
Northern economic region, mainly Arkhangelsk
an area that produces 21.4% of all cardboard in Russia;
Northwestern economic region, primarily Leningradskaya
region - 7.8% of total production;
East Siberian economic region, in which there are
Irkutsk region, giving 7.3%, and Krasnoyarsk Territory - 4.8%;
Far Eastern economic region, especially Khabarovsk Territory,
producing 4.6% of the country's total cardboard;
Central economic region, including the Moscow region,
giving 2.0%.
Timber industry complexes are especially promising for areas with
rich forest resources, but characterized by a lack of labor resources, weak
degree of development, harsh climatic conditions. This is predominantly
Siberia and the Far East.

Recycling wood waste is something that every person has done at least once in their life. In the spring, for example, all Russians clean the territory of an enterprise or residential building from last year's leaves, broken branches, dead trees and shrubs. They cleaned it, sent it with a garbage truck to a landfill and forgot about it. A prudent owner will not do this.

Since ancient times, people have been using the most accessible natural resource in their households - wood. A stick for digging, protection, searching for food, making fire, a simple bed on the flexible branches of a bush - minor scratches on the body of the nature of primitive man.

Nowadays, the intensive use of forest resources, primarily in Siberia and Brazil, is a deep bleeding wound. People living in the Amazon Valley, like all living things in this region, are already suffocating from lack of oxygen. A legitimate question arises: “Is it really necessary to use the gifts of the forest on such a scale?” Modern man uses wood as fuel, and wood processing products for housing construction, sleepers, telegraph poles, to produce bast, paper, fiber and about 1,500 other products. In any case, after sawing, approximately 40% of waste remains at the cutting site. These are needles, leaves, green shoots, bark, branches, twigs, sawdust. Waste is also generated during wood processing: slats, short lengths, shavings, sawdust, wood dust. Maybe this waste, after its processing and disposal, will replace woodworking products? Then the forest will be clean and the trees will remain alive!

Law on mandatory recycling of wood waste

The State Duma introduced amendments to the law on mandatory recycling of wood waste. It was previously assumed that this law would come into force in 2018, but this date was postponed to 2022. According to the law, it will not be possible to throw away or obtained from a sawmill.

Wood processing plant specialists have four years to think about their production and how to take advantage of what is currently littering the environment.

Wood waste disposal methods

It is impossible to produce lumber without sawdust, cut branches, branches and bark. Even the thrifty Chinese, who recycle what others throw away, lose 20 to 30 percent of their wood in waste. The term "waste wood" suggests that the portion of wood that is not used should be discarded. There is also the concept of wooden waste, for example, old furniture, used containers. Let's figure out how to dispose of such waste.

Nowadays, there are various effective methods for recycling wood waste and wood residues:

1. Burning waste in special furnaces to produce energy. This procedure allows you to use tree branches and sawdust, which not only improves the environmental situation, but also allows you to save on the purchase of briquettes.
2. Producing charcoal is a priority method of recycling waste generated at the cutting site. In this case, pyrolysis is used - the decomposition of wood raw materials in the absence of oxygen.
3. The production of charcoal briquettes is the mixing of crushed wood waste with coal using binding materials, for example, oil refinery waste, wood and coal tars, etc.
4. Production of technological and fuel granules (pellets) without binding components. This method is good not only because the plant area is cleared of debris, but also because the subsequent combustion of pellets does not produce toxic sulfur oxides.
5. Gasification is the conversion of wood into gas by heating it with partial access of oxygen. The resulting mixture of gases is a fuel for cars, which can be used instead of gasoline.

You can see how flour is processed at one of the Russian enterprises in the following video:

From this list of methods it is clear that timber and wood processing waste is mainly burned to produce thermal energy. In addition, waste can be used to make building materials, toys, furniture, and various crafts.

Wood burning stoves

So, the most cost-effective method at the moment is the destruction of wood waste in kilns. At the same time, workers do not complicate their work with pressing, briquetting and other problems. For direct combustion, mainly cone-shaped furnaces are used, equipped with a horizontal movable or inclined grate (grate). The generated heat can be used for heating or heating water, etc.

The photographs show different types of fireboxes for burning wood waste:

Do I need a license to burn wood waste?

There is a regulation “On licensing activities for the collection, transportation, processing, disposal, neutralization, and disposal of waste of I-IV hazard classes,” established by the Government of the Russian Federation on October 3, 2015, which explains the conditions for obtaining a license for waste processing. A waste disposal company must have a license. A company must also have a license if it does not specialize in recycling, but burns wood waste, for example, to produce thermal energy.

Recycling of trees, stumps and wood

Are you bothered by unnecessary trees on your site, or by their overgrown crowns, stumps, or waste from previously cut down trees? This problem is completely solvable. Here are ways to get out of this situation:

1. Uprooting trees.
2. Tree lopping is cutting down a tree and leaving behind the stump. If you cut down a tree flush with the ground, the remaining stump will decompose on its own within 5 to 8 years. Note! If it is necessary to dispose of, for example, a fallen tree on the territory accountable to an enterprise, institution, or organization, then two documents must be prepared: “Certificate of write-off of a fixed asset (tree)” and “Certificate of disposal of a fallen tree.”
3. Uprooting stumps. Methods:
   • Using wedges and a sledgehammer, you should split the dug-in stump into pieces and pull out each part separately;
   • pulling out a stump using a winch;
   • using a stump crusher, which goes 30 cm into the ground and crushes the stump into wood chips that mix with the soil;
   • the use of saltpeter or gasoline, which is placed in drilled holes in the stump and burns it from the inside.
4. Tree filing is the partial removal of branches and twigs from a tree.
5. Tree crowning is the removal of part of the crown in order to rejuvenate the plant or reduce the static and wind load on the tree. There are different types of booking:
   • thinning;
   • reduction crowning – removal of the upper branches;
   • increasing crowning - removal of lower branches;
   • topping – removal of tree tops to a level of 4-9 m from the ground.

Recycling wooden pallets

During transportation and storage of products at the enterprise, pallets are used as containers. Over time, they wear out, litter the area, and create a fire hazard. The part of the pallets that cannot be repaired can be recycled. To do this, they are placed in a rotary shredder for the purpose of grinding, and then the resulting chips are passed through a magnet to “pull out” metal inclusions. Briquettes can be made from cleaned wood chips and subsequently receive heat when they are burned.

So, the intensive use of wood may well be combined with the effective disposal of sawmill and woodworking waste. Today in our country the most economically profitable way is to use industrial waste as fuel.

Russia has the most significant forest reserves, almost a quarter of the world's total.

The forests of our country represent a colossal resource base.

Wherein no more than half is used of all wood waste, and in Siberia, that is, in the most “forest” region of our country, no more than 35% of wood raw materials.

The rest is simply thrown away without any attempt at recycling.

The following remain unprocessed:

• woody greens;
• bark;
• sawdust;
• shavings.

Thus, the figures indicate that there are opportunities for business development in this industry.

In the recent past, sawmill waste was simply destroyed. A business built on the processing of wood waste is:

• promising;
• not requiring significant investments;
• having an accessible production organization.

Waste production in the woodworking and forestry industries they represent lump and soft waste:

• woodworking;
• plywood production;
• furniture production;
• sleepers;
• sawmilling.

These also include:

• branches;
• branch;
• woody greens;
• tops;
• roots;

The scope of use of wood waste is very extensive.

1. Sawdust can be used in hydrolysis industries, for the production of gypsum sheets, and for heating.
2. From shavings it is possible to produce particle boards and cement particle boards, which are used in the construction of houses.
3. From wood waste paper is made; they are also used in agriculture.
4. wood chips Mostly coniferous wood is used to produce a building material that is unique in its characteristics.

Where to get wood waste inexpensively or free of charge

When using wood in any field, be it furniture production, construction, etc., wood waste can make up from 35 to 50%.

Disposal of wood waste in cities is a serious problem. They are formed during tree care and during sanitary cutting of green spaces on the street, in parks, forest parks, and squares. This waste is low-quality medium-sized wood:

• branch;
• tops;
• edgings of deciduous and coniferous species.

A significant problem in terms of recycling is waste lumber during the renovation of premises and buildings, wooden products that are no longer in use, furniture, and containers. A huge amount of wood waste is generated when sawmilling.

Under the condition of self-pickup, almost all types of wood waste can be obtained absolutely free of charge.

Cost-effective options for using sawdust

There are many ways to make money from wood waste, particularly sawdust. We list the main options, and below we will consider some of them in more detail:

• production of sawdust concrete. Possible both in enterprises and privately;
• on livestock farms, sawdust can be used as livestock bedding;
• in greenhouses and industrial greenhouses, sawdust can act as a component of the soil, plant nutrition;
• sawdust on its own excellent fuel;
• sawdust – compost in agriculture;
• for private houses sawdust is used as insulation in attics and basements;
• production of chipboard, fibreboard, MDF, furniture structures, sawdust is the main raw material;
• for wastewater treatment plants in industry, sawdust can serve as waste water filter;
• sawdust mixed with peat - great composting toilet filler.

During the cooking of pine and cedar bark, woody greens, condensation accumulates at the bottom of the distillation tank, which is called VAT residue.

One of the inexpensive productions is its processing at pine extract.

Coniferous extract has a lot of biologically active substances that dissolve during prolonged cooking in water.

This condensate contains a large number of substances that have a beneficial effect on living organisms, including humans:

• vitamins;
• chlorophylls;
• organic acids.

Concentrating the condensate turns it into a pine extract with high consumer properties.

The extract can be successfully used as a feed additive for livestock and poultry in agriculture, as well as in the form of a preparation for taking medicinal baths. Coniferous extract can also be used for the industrial production of antibiotics for animals.

Feed meal

After digestion of the extract, approximately 90% of the initial raw materials (pine and cedar bark, green wood) remains in the form of waste solid waste. Business income can be increased with further processing of solid waste into feed meal.

Feed flour has bactericidal and anti-tuberculosis properties. It can be used as an alternative to roughage.

Fertilizers

Fertilizer can be prepared from wood waste using a fairly simple composting process.

The main costs of implementing this project are laying and equipping trenches for preparing compost mass.

It would be advisable to use such compost to improve the fertility of highly mineralized and loamy soils.

Charcoal

Wood waste processing is a promising area with many areas for implementation. Many technologies that are based on the processing of wood waste are successful in the market.

– one of the most efficient and environmentally friendly fuels, consisting of almost one hundred percent carbon. When burned, it does not poison the air with toxic fumes and is quite convenient for quickly preparing food. It can be used not only on the farm, but also in industrial production.

A number of chemical and metallurgical industries, from small to large, operate on it. In construction it is used as an insulating material. Just like other wood waste derivatives, it is successfully used in agriculture as a feed additive for livestock and poultry.

The waste wood waste can be used for further processing as fuel.

The use of modern and environmentally friendly fuels will help provide the population with inexpensive energy resources, while reducing the amount of harmful emissions into the atmosphere.

Thus, the negative impact on the environment is reduced and the sanitary condition of forests is improved.

In recent years, EU countries have been experiencing a very active transition to organic fuel. The market is stimulated by government agencies, turning towards:

• fuel pellets;
• briquettes;
• firewood

Energy sources from wood waste are currently purchased in significant quantities.

We purchase equipment

Of course, for processing you need:

• equipment;
• electricity;
• premises;
• warehouses for storing raw materials and finished products.

Equipment for the production of briquettes and fuel pellets is available on the market in sufficient variety, both from foreign and domestic factories. With equal quality, Russian equipment costs a little cheaper.

The equipment delivery set includes:

• wood chipper(machine for grinding raw materials), from 180 thousand rubles to 2.3 million rubles;
• granulator. Cost from 50 thousand rubles. up to 2.1 million rubles. The price for the OGM-1.5 granulator model is about 1 million rubles;
• Dryer. The price range ranges from 150 thousand rubles. up to 2.5 million rubles;
• packaging machine. Price – from 80 thousand rubles. up to 2 million rubles

In general, equipment for producing, for example, pellets can be an industrial line or a mini-granulator.

Approximate cost:

1. an industrial line that produces 1 ton/hour costs about 132 thousand dollars;
2. with a capacity of 2 tons/hour will cost 196 thousand dollars;
3. the price of a 4.5 ton/hour line is about 408 thousand dollars.

The price for a finished line, providing a productivity of 300 kg of product per hour, is about 1 million rubles. In the same case, if you have premises (your own suburban area) and raw materials (wooden waste at a minimum price or free for pickup), then the investment, taking into account organizational issues, will amount to a little more than 1 million rubles.

Sales and expansion of production

Sales of manufactured products can be carried out through the following channels:

• wholesale companies that export goods abroad;
• you can open your own online store;
• sales through own retail outlets in construction and household markets;
• sales to organizations that sell at construction markets and supermarkets.

One of the most profitable ways business expansion for the sale of sawdust-based products is cooperation with municipalities.

The fact is that in many formations, fuel oil boilers are installed. Their efficiency is many times lower than that of pellet boilers. If you agree with local authorities to replace fuel oil with pellet boilers(at the expense of budgetary funds) and the supply of your products, then everyone benefits.

Local authorities receive significant cost savings during the heating season, and fuel producers receive a significant channel for marketing their own products.

It is also worth paying attention to areas where there is no gas supply.

In such areas you can sell with considerable success for business fuel briquettes.

But first we will have to explain the advantages of boilers running on fuel briquettes.

Opportunities for business expansion will thus be achieved by increasing the number of sales of manufactured products.

Difficulties

Difficulties that may arise when implementing this business usually come down to several points:

• transportation of finished products over long distances is not always profitable;
• When certifying, for example, fuel pellets, certain difficulties may arise. The second point is the composition of the fuel: it should not contain more than 30% bark;
• To fully sell finished products, you will need to independently search for consumers;
• control over workers in production is a must for any type of business.

On the other hand, the domestic market of our country is increasingly in need of various wood processing products, and demonstrates full readiness for their use.

Where to start and the price of the issue

Production activity requires the presence of an individual entrepreneur or LLC under the simplified taxation system (6% or 15%, respectively). To operate the enterprise you need:

• 2-3 general workers;
• driver;
• accountant;
• sales manager.

A business based on the use of wood waste, if properly organized, can bring significant profit. In this case, the level of investment can vary from the most insignificant to the largest. Which production to choose depends on the level of capabilities and aspirations.

Due to the huge amount of wood waste to be processed in our country and its affordability, it makes sense to start Earn Money in this business sector.

Using such waste as raw materials, business will help solve a number of pressing environmental problems:

• cleaning forest areas from wood waste and preventing their decay;
• forest fire prevention;
• when used as fuel, there are no harmful emissions into the atmosphere;
• promotes the conservation of forests.

conclusions

In Western Europe and many other countries, in recent decades they have turned to environmental fuels, as well as waste-free types of production in general.

With the active support of the state and its subsidies in support of these types of businesses, we can soon expect more active development of commercial projects based on the processing of wood waste.

Trends developing in the West are always, or almost always, harbingers of commercial trends in our country, so it may be worth taking a closer look at them.

Considering the ever-increasing global demand for environmentally friendly and cheap energy resources, people with a commercial spirit should hurry to take this most profitable and promising business niche, which has just begun to fill.

This is how a wood waste shredder works:

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